Continuous Flow Processing Equipment for Bulk Solids

Accurate and Reliable Continuous Mass Flow Measurement

In continuous flow processing, accurate measurement is essential to maintaining consistent throughput and product quality. The APEC ProFlo Mass Flow Meter provides real-time mass flow measurement for dry bulk solids, supporting stable and controlled production across pet food, animal feed, grain, and other bulk material industries.

As part of a continuous flow system, ProFlo helps manufacturers monitor material movement, maintain ingredient accuracy, and support downstream blending or coating operations. Its design allows for dependable performance in continuous production environments where steady flow and repeatability are critical.

Continuous Mass Flow Measurement for Dry Bulk Solids

The ProFlo Mass Flow Meter measures the actual mass of flowing dry bulk solids rather than relying on volumetric estimates. Measurement is achieved using a patented curved plate sensing element designed to reduce frictional forces and maintain consistent readings across varying material densities.

Designed for integration into continuous blending, feeding, and receiving applications, the system supports:

Receiving bulk ingredients by ship, rail, or truck

Continuous flow measurement in blending lines

Metering dry ingredients into batch or continuous mixers

Key features include:

External calibration without material contact

Linearized response across bulk densities

Counterweighting options for low-density materials

Non-proprietary controls for simplified maintenance

Continuous Flow Blender for Uniform Mixing

While accurate measurement controls material flow, blending ensures consistent ingredient distribution. The APEC continuous blender is designed to gently and efficiently mix dry bulk solids in continuous production environments.

Available in a 10-foot standard length with ribbon or paddle configurations, the blender supports steady throughput while minimizing product degradation. When used in conjunction with mass flow measurement and controlled feeding systems, it contributes to uniform product consistency throughout the process.

Typical applications include pet food, animal feed, and dry bulk material processing.

Continuous Weigh Screw Feeder for Controlled Ingredient Feeding

The APEC weigh screw feeder provides controlled, gravimetric ingredient delivery as part of integrated weighing and batching control systems. By regulating material feed rates, the system supports accurate dosing into blenders, coaters, or downstream processing equipment.

Designed for dry bulk solids, the feeder can be sized to meet specific production requirements and includes turn-down capability for operational flexibility.

Applications include:

Continuous ingredient metering

Integration with continuous blending systems

Feeding materials into coating or processing equipment

Construction options include mild steel or stainless steel, depending on application requirements.

What Is a Continuous Flow Processing System?

A continuous flow processing system moves materials steadily through equipment without interruption, allowing for consistent production. Unlike batch processing, continuous flow systems operate with ongoing material movement to support stable throughput and controlled ingredient handling.

APEC’s continuous flow equipment for dry bulk solids includes: