Custom Controls for Processing Equipment

The Custom Controls Advantage

Custom controls for processing equipment are essential for improving accuracy, consistency and efficiency across modern manufacturing operations. APEC designs and integrates process equipment controls that combine PLC programming, HMI interfaces and engineered control panels to automate complex systems.

From bulk material handling to ingredient batching, our solutions are tailored to each application. We also design and build food processing control panels that meet the demands of sanitary environments, traceability and consistent product quality.

APEC custom controls for processing equipment

Have questions about our Custom Control Processing Equipment?

What We Offer

APEC provides flexible automation control solutions, from simple device control to complex, multi-system integration.

Our capabilities include:

PLC-based automation control design, including custom control logic, HMI development and system implementation (Rockwell and other platforms)
Operator interfaces ranging from push-button controls to PanelView HMIs and Windows-based systems, including FactoryTalk View ME/SE
Integration with new and existing PLC systems to enable communication and coordination across multiple systems
Ethernet/IP communication and hardwired interlocks
Full control system design and implementation, or support for specific project phases
Implementation of customer-provided control designs with thorough pre-project review
Automation of existing non-automated equipment with detailed pre-project evaluation
Complete documentation and ongoing customer collaboration throughout the project

Food Processing Control Panels and Automation Systems

Food processing environments require control systems that go beyond basic automation. APEC designs food processing control panels that support sanitation, traceability and consistent production.

These systems are built to address:

Washdown and sanitary design considerations
Accurate ingredient batching and traceability
Integration with upstream and downstream equipment
Reliable operation in demanding production environments

By combining custom controls with process knowledge, APEC helps food manufacturers maintain efficiency while meeting production requirements.

Custom Control System Design and Integration

APEC works closely with customers to design and implement process equipment controls that integrate with their operations.

Depending on project needs, APEC can deliver complete control system design and implementation, or support specific phases such as panel fabrication, programming or system integration.

Our approach includes:

Evaluating existing equipment and processes
Designing control logic tailored to the application
Building and testing custom control panels
Integrating controls with mechanical systems
Commissioning and supporting the system

This approach ensures each solution aligns with the customer’s process and production goals.

Why Choose APEC for Process Equipment Controls

APEC brings together control system expertise and bulk material handling knowledge to develop practical solutions for processing equipment.

Customers choose APEC because we:

Design custom controls specifically for processing equipment
Understand the challenges of bulk materials and ingredient handling
Deliver fully integrated systems or support specific control system needs
Support both new systems and control upgrades

This combination allows us to develop control systems that are tailored to real-world operations.

FAQs About Custom Controls for Processing Equipment

What are custom controls for processing equipment?

Custom controls for processing equipment are engineered systems that manage, monitor and automate how equipment operates within a production line. They can include PLC programming, HMI interfaces, control panels and system integration, and are tailored to each application.