Why R&D Matters in Processing Equipment: From Concept to Plant Floor

Performing processing equipment R&D helps create systems centered on performance and longevity

The processing equipment industry is constantly evolving, and it is important to look for new innovations for improvement. At APEC, we believe in the value of research and development (R&D). Instead of being content with the way a process has always been done, R&D dives into seeking new knowledge for developing processes to solve specific problems. Find out why process equipment R&D matters and see how APEC starts with a concept and translates it to the plant floor. 

The Value of R&D 

Research and development can often be overlooked in custom equipment design. One of the benefits of R&D is that it functions as a valuable element that can identify solutions for specific and complex needs. With processing equipment, there are situations where standard options will not fit the bill. This is where research and development engineers step in. The APEC R&D team takes a look at how we can build equipment that performs differently. 

Operational Gains of R&D 

There are several operational gains associated with R&D. When processing equipment systems are operating at peak efficiency, the gains are noticeable. Top equipment performance translates to an improvement in overall plant operations, which leads to boosted product quality and higher ROI. 

Safety 

R&D helps to improve plant safety by attending to common issues. When equipment has known failures, engineers can develop designs that can resolve these concerns. Additionally, R&D can uncover design issues that may lead to safety problems down the line if not addressed. 

Accuracy 

Engineers can refine the precision of processing equipment through R&D for better accuracy. Accurate equipment produces more consistent, higher-quality output and reduces waste, rework and variability. From improved tolerances to precise dosing, mixing, conveying and more, R&D can bring accuracy to your line. 

Reliability 

Reliability gets a boost with help from R&D by creating stronger designs that can withstand heavy use. Engineers can uncover potential failures earlier to prevent time-consuming line stoppages. Testing conducted during R&D can detect reliability challenges so they can be resolved before line installation. 

APEC’s Design-to-Deployment Process 

At APEC, our design-to-deployment process ensures real-world success for our clients. We are often working on a prototype of new and completely custom designs for R&D products. Customers are involved in every step of the process, from design and testing to implantation and installation. By having customer input throughout the design process, we can ensure the scope is continuously being met every step of the way. A unique aspect of APEC is that we permit customers to visit on-site to watch or even participate in testing. We thoroughly test our designs to make sure they perform as intended for the highest level of success. When you choose APEC, you can be assured that by the time the equipment is installed in your plant, it has undergone an extensive process to increase success. 

Your Processing Equipment Partner 

When choosing a processing equipment partner, you want one that will focus on performance and longevity. APEC’s team of engineers use R&D to drive advancement for processing equipment systems. Contact us today to discuss APEC’s latest innovations.